X-ray Determination of Compressive Residual Stresses in Spring Steel Generated by High-Speed Water Quenching

Diego E. Lozano, George E. Totten, Yaneth Bedolla-Gil, Martha Guerrero-Mata, Marcel Carpio, Gabriela M. Martinez-Cazares

Research output: Contribution to journalArticle

Abstract

Automotive components manufacturers use the 5160 steel in leaf and coil springs. The industrial heat treatment process consists in austenitizing followed by the oil quenching and tempering process. Typically, compressive residual stresses are induced by shot peening on the surface of automotive springs to bestow compressive residual stresses that improve the fatigue resistance and increase the service life of the parts after heat treatment. In this work, a high-speed quenching was used to achieve compressive residual stresses on the surface of AISI/SAE 5160 steel samples by producing high thermal gradients and interrupting the cooling in order to generate a case-core microstructure. A special laboratory equipment was designed and built, which uses water as the quenching media in a high-speed water chamber. The severity of the cooling was characterized with embedded thermocouples to obtain the cooling curves at different depths from the surface. Samples were cooled for various times to produce different hardened case depths. The microstructure of specimens was observed with a scanning electron microscope (SEM). X-ray diffraction (XRD) was used to estimate the magnitude of residual stresses on the surface of the specimens. Compressive residual stresses at the surface and sub-surface of about −700 MPa were obtained.
Original languageEnglish
Article number1154
Number of pages11
JournalMaterials
Volume12
Issue number7
DOIs
Publication statusPublished - 9 Apr 2019

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Springs (water)
Steel
Compressive stress
Quenching
Residual stresses
X rays
Water
Cooling
Heat treatment
Microstructure
Shot peening
Tempering
Thermocouples
Service life
Thermal gradients
Oils
Electron microscopes
Fatigue of materials
Scanning
X ray diffraction

All Science Journal Classification (ASJC) codes

  • Materials Science(all)

Cite this

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title = "X-ray Determination of Compressive Residual Stresses in Spring Steel Generated by High-Speed Water Quenching",
abstract = "Automotive components manufacturers use the 5160 steel in leaf and coil springs. The industrial heat treatment process consists in austenitizing followed by the oil quenching and tempering process. Typically, compressive residual stresses are induced by shot peening on the surface of automotive springs to bestow compressive residual stresses that improve the fatigue resistance and increase the service life of the parts after heat treatment. In this work, a high-speed quenching was used to achieve compressive residual stresses on the surface of AISI/SAE 5160 steel samples by producing high thermal gradients and interrupting the cooling in order to generate a case-core microstructure. A special laboratory equipment was designed and built, which uses water as the quenching media in a high-speed water chamber. The severity of the cooling was characterized with embedded thermocouples to obtain the cooling curves at different depths from the surface. Samples were cooled for various times to produce different hardened case depths. The microstructure of specimens was observed with a scanning electron microscope (SEM). X-ray diffraction (XRD) was used to estimate the magnitude of residual stresses on the surface of the specimens. Compressive residual stresses at the surface and sub-surface of about −700 MPa were obtained.",
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X-ray Determination of Compressive Residual Stresses in Spring Steel Generated by High-Speed Water Quenching. / Lozano, Diego E.; Totten, George E.; Bedolla-Gil, Yaneth; Guerrero-Mata, Martha; Carpio, Marcel; Martinez-Cazares, Gabriela M.

In: Materials, Vol. 12, No. 7, 1154, 09.04.2019.

Research output: Contribution to journalArticle

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