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In this work, hybrid nanofluids composed of and montmorillonite clay (MMT) and TiO2 nanoparticles (NPs) were prepared at varying proportions and added to a cutting fluid for milling of an AISI 4340 steel. Due to their semi-spherical shape and small size NPs of TiO2 fill surface valleys reducing friction; MMT, being a multilayer flake-like nanomaterial reduces friction and wear through the exfoliation of their weakly-bonded layers. Laboratory experiments were performed in a four-ball tribotester to determine the various combinations of TiO2 and MMT in the cutting fluid that could provide a synergistic effect. Milling experiments were performed in a Haas VF2 CNC equipment with varying process parameters of feed rate, depth of cut, cutting speed, and different hybrid nanofluids. In these experiments, bars of AISI 4340 steel were milled with cemented carbide cutting inserts. A 3-level fractional experimental design with four factors was performed in order to optimize the milling input parameters and NP combinations that provided the lowest values of response parameters of surface roughness of steel bars, spindle power and wear of cutting inserts. Tribological testing showed that while both TiO2 and MMT NPs provide enhancements separately, when combined in proportions of 80% MMT-20% TiO2, and 40% MMT-60% TiO2 their positive effect was enhanced, attributed to the combination of both their tribological mechanisms, exfoliation and filling of valleys, and ball-bearing effect by TiO2 between MMT layers, that reduced friction between the cutting inserts and the workpiece. The optimized milling parameters that provided the lowest insert wear and Ra were a cutting speed of 1090 rpm, depth of cut of ~0.015 in, and feed rate of ~8 in/min.
Bibliographical noteFunding Information:
Authors acknowledge the support from Universidad de Monterrey grant UIN19561 .
© 2021 Elsevier B.V.
All Science Journal Classification (ASJC) codes
- Condensed Matter Physics
- Mechanics of Materials
- Surfaces and Interfaces
- Surfaces, Coatings and Films
- Materials Chemistry
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- 1 Oral presentation
Synergistic Effect of Combining TiO2 and Montmorillonite Clay Nanoparticles as Lubricant Additives for Milling Processes
Laura Peña Parás (Speaker)26 Apr 2021 → 29 Apr 2021
Activity: Talk or presentation types › Oral presentation